WellFusion™ Ultra 64K - Well Iron Breaker

The Invisible Problem

Orange stains appear slowly at first. A faint metallic taste in drinking water, rust-colored discoloration on porcelain, and laundry that no longer looks white. These visible markers signal a deeper problem: dissolved iron oxidizing inside pipes, water heaters, and appliances with every gallon that flows through the system. Even at moderate concentrations, iron binds to internal surfaces, forming deposits that restrict flow, accelerate corrosion, and reduce equipment efficiency over time.

In private well systems, iron contamination rarely appears alone. It typically combines with sulfur and other contaminants that complicate removal and damage plumbing faster than anticipated. Left untreated, iron oxidizes on contact with air, creating stubborn stains that become increasingly difficult to remove as buildup intensifies. The WellFusion™ Ultra 64K addresses iron at the source, before oxidation causes permanent damage to fixtures, pipes, and water-dependent systems throughout the home.

The Certified Solution

The WellFusion™ Ultra 64K is engineered around two cubic feet of Katalox Light advanced filtration media, a manganese dioxide-coated material designed to oxidize ferrous iron and manganese on contact. This catalytic process converts dissolved iron into filterable particles without chemical additives or continuous regeneration cycles. Extended contact time within the mineral tank ensures effective removal even during peak household demand, supporting flow rates up to 27 gallons per minute at a 15 PSI pressure drop.

Assembled in the United States using NSF/ANSI 44 and 372-certified components, the system operates with a Clack WS1 valve engineered for precision backwash control. Smart regeneration cycles remove accumulated iron and sediment from the media bed, maintaining filtration performance and extending service life beyond ten years under normal operating conditions. Cross-linked resin within the 12" x 52" mineral tank resists fouling and maintains structural integrity when exposed to the complex chemistry typical of iron-rich well water.

The WellFusion™ Ultra 64K reduces iron, manganese, and hydrogen sulfide while also addressing arsenic, radium, and select heavy metals. This multi-contaminant capability makes the system effective for wells with variable water chemistry. For comprehensive microbial protection downstream, consider pairing this system with UV water purification to address bacteria and viruses that may enter private water supplies.

Pure Water Living

With iron and manganese removed at the point of entry, fixtures remain stain-free, laundry holds its color, and water tastes neutral without metallic interference. Water heaters operate efficiently without sediment accumulation caused by oxidized iron. Showers feel fresher without the odor or residue associated with iron bacteria. Appliances reach their full service life because they no longer process oxidized contaminants with every cycle.

The WellFusion™ Ultra 64K delivers dependable performance for two- to four-occupant households in homes up to 2,200 square feet. Its 64,000-grain capacity supports multiple simultaneous fixtures without pressure loss or iron breakthrough during peak demand periods. Maintenance remains straightforward: confirm backwash cycles occur as programmed, inspect injectors and screens every six to twelve months, and monitor system performance during routine service visits. Pure Water. Pure Trust.

Completing Your Water Strategy

While the WellFusion™ Ultra 64K effectively removes iron, manganese, and related contaminants, private well water often contains additional challenges that require coordinated treatment. If your water also contains hardness minerals that contribute to scale buildup, consider pairing this iron breaker with a well water softener designed for residential use. This combination addresses both staining and scale formation, ensuring that every aspect of your well water is managed correctly for long-term plumbing and appliance protection.

Performance

• Ideal For: Two-story homes (with standard water pressure 50–70 PSI)
• System Capacity: 64,000 Grains
• Occupants: 2-4
• Household Size: Up to ~2,200 sq ft
• Number of Bathrooms: 2-3
• Media Volume: 2 Cu.Ft
• Media Type: Carbon - Katalox Light® Advanced Filtration Media for Iron, Manganese and Hydrogen Sulfide Removal
• Service Life: ~ 10-15 years
• Max Flow Rate: 27 gpm at 15 psi drop
• Backwash: 4 gpm

Technical Specifications

• Valve: Clack WS1
• Input & Output Line Size: ¾” or 1” NPT
• Tank Dimensions: 12"x52"
• Product Dimensions: 2"L × 12"W × 59"H
• Product Weight: 171 lb, 78 kg
• Material: N/A
• Power Requirement: 110V Standard (Plug-In Transformer Included)
• Bypass Valve Included: Yes
• Operating Pressures: Standard water pressure 50–70 psi
• Operating Temperatures: 40° - 110° F
• Drain Line: ¾” or 1” NPT

Additional Components

• 1/2" Dia drain line tube 10' in length

Installation Time & Requirements

• Installation Type: Whole-House Point of Entry
• Estimated Installation Time: A professional WellFusion™ system installation typically takes 2 to 4 hours, but this can vary depending on the complexity of the job and the type of system. Replacing an existing unit might take less time, sometimes as little as an hour, while a new installation with additional plumbing will take longer.

Most AQUALIVIA™ systems are built or assembled to order at our Florida facility.

• Standard orders ship in 2 to 4 business days

• Custom or special systems may require 7 to 10 business days

• Orders placed after 12:00 PM ET process the next business day

Estimated Transit Times (after shipment)

• Ground: 5 to 10 business days

• Freight systems: 5 to 10 business days

Free Shipping

Free standard shipping on orders over $99 within the continental U.S.

Freight Delivery

Large systems ship via pallet freight. An adult must be present to inspect and sign.

Inspection

Please inspect your order upon delivery and report any damage within 3 business days.

International Orders

International shipping is available. Duties and taxes are the customer’s responsibility. All international sales are final unless covered by warranty.

Warranty:

At AQUALIVIA™, we stand behind the quality of our water treatment systems. Every product is carefully built to last, and we’re proud to offer strong warranty coverage to give you peace of mind.

What’s Covered

• Mineral Tanks: 10 years (up to 13" × 54"), 5 years for larger tanks.
• Control Valves: 5 years.
• Brine Tanks: 5 years.
• Accessories & Components: 1 year.
• AQUAREX™ Whole House Filter: 5 years.
• OZONEX™ Ozone Systems: 1 year.
• AquaVRay™ UV Systems: 1 year.
• HydroClear™: 1 year(system only)
• AquaRevive™ RO Systems: 1 year(system only)

What’s Not Covered

• Regular-use consumables (filters, resins, membranes, UV lamps, cartridges).
• Damage caused by misuse, freezing, flooding, power surges, or improper installation.
• Products used with non-AQUALIVIA™ parts or outside normal water conditions.

Our Promise

We’ll repair, replace, or provide a comparable solution if your system has a covered defect. Our goal is to make sure your AQUALIVIA™ system works the way it should, so you can enjoy clean, pure water with confidence.

👉 For warranty support, please contact Info@AquaLivia.com.

Maintenance Requirement: